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Autonomous Intelligence for Total Warehouse Control

Aerisyn AI combines autonomous robotics with advanced computer vision to deliver real-time warehouse intelligence—eliminating blind spots, maximizing accuracy, and unlocking operational efficiency like never before.

99.9%

Inventory AccuracyGain (x)

10x

Faster Scanning

3-6

Month ROI

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Scanning Speed

10,000 pallets/hour

Stock Errors Cost Millions. Most Warehouses Never See Them Coming.

91%

Average warehouse inventory accuracy (industry standard)

$1.1M

Average annual cost of inventory inaccuracy per warehouse

300+

Hours spent monthly on manual inventory investigations

24-48h

Time gap between physical reality and WMS data

​With average inventory accuracy at just 91%, one in ten records is wrong—causing lost stock, missed orders, SLA penalties, and wasted labor.

Even with manual cycle counts, teams spend hundreds of hours chasing discrepancies without clear visibility into what's actually in stock.

Traditional methods can't keep pace with today's operational demands:

❌ Manual counts are slow, expensive, and error-prone
❌ Barcode scanners miss critical inventory details
❌ WMS data becomes outdated within hours
❌ Blind spots lead to reactive, not proactive, management
❌ Lost productivity costs operations thousands daily

Aerisyn AI eliminates these challenges with autonomous intelligence that delivers real-time accuracy, complete visibility, and actionable insights.

Three Pillars of Intelligent
Warehouse Operations

Addressing the three critical challenges facing today's warehousing industry with innovative technology

Autonomous Data Capture

Robots and drones scan entire warehouses (ground to high racks) for comprehensive inventory data, hitting 10,000+ pallet locations/hour without disrupting operations. Advanced computer vision reads labels through shrink wrap, obscured barcodes, and handwritten text for 99.9% accuracy.

  • Scans 10,000+ locations/hour with zero disruption

  • Captures 10+ data points (barcodes, SKUs, expiry dates, etc.)

  • Operates in -20°F to 120°F, enabling 24/7 autonomy

Real-Time Visibility & Digital Twin

Turns physical warehouses into live digital twins via AerisynView. It offers 3D visualization, precision tracking, and semantic search, letting users monitor inventory, personnel, and safety risks in real time from any device. Instant alerts flag issues like misplaced goods.

  • Features live 3D warehouse mapping and sub-second searches

  • Validates item locations vs. WMS, flagging discrepancies instantly

  • Enables multi-site management with role-based access

AI-Powered Actionable Insights

Aerisyn AI analyzes millions of data points to deliver actionable insights. It predicts inventory issues, optimizes slotting/space, and monitors process compliance—turning data into decisions on accuracy, storage, and labor allocation.

  • Predicts discrepancies and safety risks proactively

  • Recommends optimal storage (dynamic slotting) and space use

  • Provides customizable KPI dashboards and priority action lists

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Comprehensive Capabilities
for Complete Control

  • Reads all barcode types—even damaged or obscured—at 99.9% accuracy using computer vision. Works on shrink wrap and reflective surfaces.

    • Multi-format barcode support

    • Damaged label recovery

    • Shrink-wrap compatibility

  • Extracts critical text data—descriptions, lot codes, expiry dates, even handwriting—directly from packaging.

    • Multi-language OCR 

    • Handwriting recognition

    • Context-aware extraction

  • Performs automatic TiHi counting on pallets, handling mixed SKUs and partial loads with precision 3D vision.

    • Layer-by-layer analysis

    • Mixed SKU support 

    • TiHi validation

  • Visually verifies empty storage locations to detect ghost inventory, debris, or misplaced goods.

    • Visual emptiness validation

    • Improper storage detection

    • Utilization tracking

  • Find items instantly using natural queries or visuals—no barcode required.

    • Visual/text-based search 

    • Handwritten keyword detection 

    • Contextual filtering

  • Optimizes warehouse utilization by analyzing cubic space, density, and layout efficiency in real time.

    • Zone-by-zone metrics

    • Height utilization 

    • Capacity forecasting

  • Detects damaged packaging, leaning pallets, and stacking risks automatically to prevent accidents.

    • Damage scoring 

    • Stability risk detection 

    • Compliance monitoring

  • Tracks expiry and lot codes automatically with alerts for FEFO violations and recalls.

    • Date extraction 

    • FEFO compliance 

    • Recall traceability

  • Cross-checks WMS data with real-world visuals, flagging discrepancies instantly with photographic proof.
    Real-time comparison
    Root cause analysis 
    Correction workflows

Real Results from Real Operations

Our clients achieve measurable improvements within weeks of deployment

3PL Logistics Provider

92% Reduction in Manual Stocktaking;4 Days of Audit Downtime Eliminated;98.5% Inventory Accuracy Achieved in Weeks;

Automotive Manufacturing

26,000 Pallet Locations Scanned Daily At-Height Manual Audits Eliminated Safety Incidents Reduced by 40%

Food & Beverage Distributor

14% Improvement in Location Accuracy 16 Labor Hours Saved Daily 10x Faster Cycle Counts

Retail Distribution Center

Inventory Accuracy: 92% → 99% in 3 Days Now Maintaining 99.9% Accuracy 98% Reduction in SLA Penalties

Simple Deployment, Powerful Results

From installation to value realization in days, not months

高貨架配送倉庫

Phase 1

1-2 days

Assessment & Planning

Our team conducts a comprehensive facility assessment to understand your:
• Warehouse layout and storage systems   • Current inventory processes   • WMS integration requirements   • Specific operational challenges   • Success metrics and goals

Deliverable: Custom deployment plan with equipment recommendations, scanning schedules, and integration timeline.

Phase 2

2-3 days

Installation & Integration 

No construction. No downtime. No disruption.
• Deploy autonomous robots and drones  • Configure safe flight paths and zones    • Integrate with your WMS/ERP system    • Train operators (2-4 hour training program)    • Establish scanning schedules
Our plug-and-play architecture means zero infrastructure modifications. We work with your existing systems, not against them.

Phase 3

5-7 days

 Initial Scanning & Calibration

Comprehensive initial facility scan to establish your digital twin baseline:
• Complete wall-to-wall inventory scan    • Validate scan data against WMS records    • Identify initial discrepancy patterns    • Configure alert thresholds    • Customize dashboard views
This first scan typically reveals 5-10% inventory discrepancies that were previously unknown—immediate value realization.

Phase 4

Week 2+

Optimization & Scaling

​Transition to ongoing perpetual inventory operations:
• Daily or shift-based autonomous scanning    • Real-time discrepancy detection and correction    • Weekly optimization recommendations    • Monthly performance reviews    • Continuous AI model refinement
Our Customer Success team provides ongoing support, ensures you maximize value, and helps scale to additional facilities.

Built on Cutting-Edge Technology

Proprietary AI, autonomous robotics, and enterprise-grade software working in perfect harmony

Our proprietary computer vision models are trained on millions of warehouse 
images, achieving industry-leading accuracy in:

• Barcode recognition (99.9% accuracy)    • Text extraction (98.5% accuracy)
• Object detection (99.7% accuracy)    • Condition assessment (97% accuracy)
• Case counting (95% accuracy)

Technologies:
• Deep learning neural networks    • Multi-modal image analysis
• 3D spatial reconstruction    • Real-time inference optimization
• Continuous model refinement

Performance:
• <100ms inference time per image    • 10,000+ locations processed per hour
• Works in challenging lighting conditions    • Handles motion blur and occlusions
• Adapts to facility-specific characteristics

Tailored Solutions for Every Industry
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Scanning Efficiency Comparison

Manual: 100 pallets/hour vs Aerisyn: 10,000 pallets/hour

3PL & Logistics

Empowers 3PLs with real-time visibility, precise billing, and automated accuracy tracking for multi-client operations.

Retail & E-Commerce

Delivers flawless order fulfillment with scalable accuracy across channels and seasons.

Food & Beverage

Maintains freshness and compliance through automated expiry tracking and FEFO monitoring.

Calculate Your Return on Investment

See how quickly Aerisyn will deliver value to your warehouse operations

Investment Summary

AI Drone System                                $100,000

Annual Operating Costs           $25,000 - $32,000

Average Break-even Period              6-8 months

5-Year ROI Potential                         600-800%

Hardware Investment

Tower Robot (1 unit)                          $100,000

AI Drone System                               $100,000

Supplementary Equipment                  $60,000

Total Hardware                                 $310,000

Annual Operating Costs

SaaS Subscription                   $8,000 - $15,000

Maintenance                                       $12,000

Training & Support                                $5,000

Total Annual                         $25,000 - $32,000

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Why ROI is Realistic
  • Break-even point typically reached within 6-8 months

  • 5-year ROI averages 600-800% across all warehouse types

  • Labor cost reductions represent 72% of total savings

  • Cold storage facilities see 15-20% higher ROI due to reduced labor risks

  • System lifespan of 7+ years extends ROI beyond initial 5-year projection

Why Leading Operations
Choose Aerisyn 

Aerisyn  empowers modern operations with rapid deployment, zero infrastructure changes, and unmatched adaptability.

Zero Infrastructure Investment

Plug-and-Play Deployment
Deploy in days, not months — no construction, downtime, or specialized setup.
What you get:3–5 day deployment、No facility modifications、Zero operational downtime、Immediate ROI and scalability

Hardware-Agnostic Software Platform

Future-Proof Technology
Invest in intelligence, not hardware. Works with any compatible robotics system.
Benefits:No vendor lock-in、Continuous AI improvements、Easy hardware upgrades、Multi-site standardization

Extreme Environment Capability

Operates Anywhere
Built for cold storage, ambient, or high-heat environments with variable lighting.
Specs:-20°F to 120°F operation range、Works in low or mixed light、Handles narrow aisles & high-bay storage

Rapid ROI Realization
 

Value Within Weeks
Typical ROI in 4.5 months (fastest: 6 weeks).
Timeline:Week 1–2: Deployment & first scan、Month 1–3: 98%+ accuracy, labor optimization、Month 3–6: Full ROI and customer satisfaction、Ongoing: Continuous AI optimization

Enterprise-Grade Security & Compliance

rom One Site to Global Scale
Start small, scale globally with a single platform.
Highlights:Centralized monitoring & reporting、Unified global visibility、Standardized processes across sites

Dedicated Success Partnership

Your Success = Our Mission
White-glove service from launch to ongoing optimization.
Support:24/7 assistance、Quarterly reviews、98% retention, <2 hr response time

Proven at Scale
 

Trusted by Industry Leaders
Used in 50+ facilities worldwide with zero safety incidents.
Results:99.97% uptime、$50M+ client savings、Recognized by Gartner, Forbes, WSJ

Enterprise-Grade Security & Compliance

From One Site to Global Scale
Start small, scale globally with a single platform.
Highlights:Centralized monitoring & reporting、Unified global visibility、Standardized processes across sites

Success Stories

See how Aerisyn has transformed warehouse operations for industry leaders

Service Name

A major U.S. e-commerce retailer reduced inventory discrepancies from 7% to 0.1% while eliminating 60% of manual scanning labor.

Temperature-Sensitive Logistics Optimization

A food distribution company eliminated manual inventory in freezer zones, reducing staff exposure to extreme temperatures by 90%.

Start Your PoC Validation Today

Experience the Aerisyn difference with a proof-of-concept validation in your warehouse. Our team will work with you to demonstrate the efficiency and accuracy gains firsthand.

No Obligation

Our PoC program is designed to demonstrate value without long-term commitments.

Quick Implementation

Get up and running in as little as 2 weeks from initial consultation.

Custom Metrics

We'll measure against your specific KPIs to demonstrate real-world impact.

Revolutionizing warehouse operations with cutting-edge virtual intelligence technology.

Request PoC Validation

Primary Pain Point

Contact 

+1(714) 360 2659
info@aerisyn.ai

1731 3RD ST, NORCO, California,

United States, 92860   

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